Robotics & Automation/Factory Automation/Pallet Stretch-Wrap Station
Pallet Stretch-Wrap Station
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Pallet Stretch-Wrap Station

Turntable plus film carriage wraps every pallet the same way.

Pallet Stretch-Wrap Station

Stretch wrapper Freedom 7525 — Wikimedia Commons

What it does

Hand-wrapping a pallet uses 30–50% more film than a machine, isn't uniform top-to-bottom, and wears out warehouse staff. A stretch-wrap station applies a programmed wrap pattern with pre-stretch (so one roll covers more pallets) and a consistent tension that survives the truck ride.

How it works

Step by step

  1. 01

    Forklift sets the pallet on the turntable.

  2. 02

    Operator presses START — the turntable begins to rotate.

  3. 03

    The film carriage starts at the bottom, rises during rotation, dwells for a top wrap, and descends.

  4. 04

    Pre-stretch rollers (geared 200–300%) stretch the film as it dispenses — uses much less film than no-stretch machines.

  5. 05

    Programmable patterns set top wraps, bottom wraps, and reinforcement bands.

  6. 06

    Cycle ends; operator cuts the tail and forklifts the pallet off.

Components

What's in the cell

  • Powered turntable (1500 – 2000 mm diameter, 2000 kg capacity)
  • Powered film carriage on a vertical mast
  • Pre-stretch film unit (geared rollers)
  • Photo-eye for auto pallet height detection
  • Control panel with selectable recipes
  • Optional weighing turntable (combine wrap + weigh)
Applications

Where it fits

  • Finished-goods warehouse dispatch
  • Export pallet prep (long sea routes, extra reinforcement)
  • Cold chain (extended wrap for freezer transit)
  • Bagged goods (cement, fertiliser, animal feed)
  • Cased beverage and food pallets
  • Industrial parts on returnable pallets
Indicative specs

Sized to your line

These ranges cover most installations — exact spec depends on your product, throughput target, and integration constraints. We confirm everything before quoting.

Throughput20 – 30 pallets/hour
Turntable load1500 – 2000 kg
Wrap heightup to 2400 mm
Pre-stretch ratio200% – 300%
PowerSingle-phase, 0.5 kW
Integration

Plug-and-play — site needs a flat slab and a single-phase outlet. We dial in pre-stretch and pattern to match your load type and transport profile.

Want this on your line?

Send us a quick note about your product, current throughput, and where it hurts. We'll come back within 48 hours with a sized proposal and a site-visit plan.